Carton Flow

Description

Carton Flow Rack is a first-in, first-out order picking solution that’s powered by gravity. A carton flow system is designed for loose cartons or split cases. When compared to static pick systems, this solution can save up to 75% in labor costs.

The “flow” in a carton flow rack system is provided by rollers installed at a slight incline. When a carton or individual SKU is removed from the rack, the next in line moves into position at the front of the rack for easy picker access.

Stockers replace items on the higher side of the rack. These items then “flow” on the rollers toward the front of the rack where pickers can reach them. Carton flow systems can include brakes or tilt trays on the picker side to make it easier for pickers to access individual items within cartons.

Wheels for these carton flow systems may be made of a polycarbonate material or steel and can be of varying widths, up to full width, to handle either cartons of different sizes or cartons that are uniform and consistent in size.